Standing S Cleat Roll Forming Machine

Product Description

Standing S Cleat Roll Forming Machine

The JACK-AIVA Standing S Cleat Roll Forming Machine produces reinforced metal connectors for rectangular HVAC ductwork. It forms galvanized steel strip into a standing S profile with a folded connection pocket and an upright reinforcing section.

Also known as a Standing S Lock Forming Machine, the equipment is designed for ventilation duct manufacturers and sheet metal fabrication workshops producing duct connection components.

The specified configuration processes 1.0 mm galvanized steel strip through approximately 15 forming stations. The production line incorporates material guiding, leveling, roll forming, cutting, a run-out table, a hydraulic station and an electrical control cabinet.

The forming system uses Cr12 rollers hardened to HRC 58–60, Φ40 mm roller shafts and 25 mm forming stand side plates. A 3 kW motor drives the machine, with an adjustable line speed of 0–10 m/min.

Custom standing S cleat profiles can be developed according to customer drawings. Cleat height, pocket dimensions, material thickness and finished length should be specified when requesting a machine proposal.

Production Process

Strip Feeding → Guiding and Leveling → Standing S Profile Roll Forming → Cutting → Run-Out Collection

The guiding and leveling sections prepare the incoming steel strip for forming.

Approximately 15 forming stations progressively shape the strip into the standing S cleat section. The cutting system separates the formed profile into finished lengths, which are supported by the run-out table.

The specified line speed is adjustable from 0 to 10 m/min. Finished output depends on profile requirements, cutting length and the selected operating configuration.

Key Features

Technical Parameters

The 3 kW figure refers to the specified motor power. Total connected power and the final installation layout should be confirmed for the ordered configuration.

Standing S Cleat for HVAC Duct Connections

A standing S cleat combines a folded connection pocket with an upright reinforcing section. The pocket receives the adjoining duct edges, while the standing section adds stiffness to the connection.

Standing S cleats are used in rectangular duct joint arrangements and can work with drive cleats as part of the specified connection system.

The cleat profile must match the duct edge geometry and material thickness. Important dimensions include the standing height, pocket depth, opening clearance and finished connector length.

JACK-AIVA can develop the forming profile according to the customer’s section drawing and duct connection requirements.

Machine Configuration

Applications

The Standing S Cleat Roll Forming Machine is suitable for producing connectors for:

• Rectangular HVAC duct joints.
• Commercial ventilation ductwork.
• Industrial air distribution systems.
• Trunk and branch duct connections using standing S cleats.
• Custom sheet metal duct connection profiles.

Profile dimensions and connection arrangements should follow the project’s ductwork drawings.

Why Choose This Machine?

Dedicated Standing S Profile Production

The forming tooling is designed around the folded pocket and upright section required for standing S cleat connectors.

Combined Strip Preparation and Forming

Guiding, leveling, roll forming and cutting are arranged within the production line, supporting a coordinated manufacturing process.

Specified Roller Construction

Cr12 forming rollers with HRC 58–60 hardness, Φ40 mm shafts and 25 mm stand side plates provide a defined mechanical specification.

Adjustable Operating Speed

The 0–10 m/min line speed allows operation to be adjusted to the material and profile requirements.

Drawing-Based Customization

Cleat geometry and tooling can be developed around the customer’s duct connection design.

Information Required for Quotation

Please provide the following information for technical evaluation and quotation:

• Standing S cleat cross-section drawing.
• Standing height and connection-pocket dimensions.
• Material grade, coating and thickness.
• Required finished lengths.
• Dimensional tolerances and fit requirements.
• Required production output.
• Incoming strip width and material supply format.
• Factory electrical supply.
• Cutting, handling and automation requirements.

Send your profile drawing or sample details to JACK-AIVA for a suitable roll forming solution.

FAQ

What does this machine produce?

The machine produces standing S cleat profiles used as reinforced connectors in rectangular HVAC ductwork.

What material can the machine process?

The documented configuration is specified for 1.0 mm galvanized steel strip. Other material grades and thicknesses should be reviewed before the tooling and machine configuration are finalized.

How many forming stations does the machine have?

The specified configuration has approximately 15 forming stations. The final station arrangement depends on the approved profile design.

What is the operating speed?

The line speed is adjustable from 0 to 10 m/min. Actual output depends on the profile, finished length and cutting cycle.

Does the line include a cutting system?

Yes. The documented configuration includes a cutting system, run-out table, hydraulic station and electrical control cabinet. Cutting method, length-control requirements and tolerances should be confirmed in the technical proposal.

Can the standing S cleat dimensions be customized?

Yes. The forming profile can be developed according to customer drawings. Please specify the standing height, pocket dimensions, material thickness and required fit.

Can the same machine produce flat S cleats or C drive cleats?

This configuration is designed for standing S cleats. Requests for additional profiles require a separate review of tooling and machine configuration.

What electrical supply is specified?

The documented motor specification is 3 kW with a 380 V, three-phase, 50 Hz supply. Please provide your factory electrical requirements when requesting a quotation.