Product Description

The Shelving Upright Roll Forming Machine, also known as a Storage Rack Upright Roll Forming Machine, is designed for the automatic production of upright profiles used in shelving and warehouse racking systems.

Storage rack uprights are one of the key structural components of industrial racking systems. Different perforated upright profiles can be produced according to rack dimensions, load requirements, beam connection systems, and customer drawings.

The complete automatic production line consists of a decoiler, leveler, servo feeding and punching system, main roll forming machine, automatic cut-to-length system, hydraulic system, control system, and stacking section. Shelving Upright Roll Forming L…

The standard machine is designed to process GI steel sheet and medium carbon steel sheet with yield strength σs ≤260 MPa, with a material thickness of 2–3 mm. The roll forming section adopts 17 forming stations and Φ76 mm shafts made from No. 45 forged steel. Shelving Upright Roll Forming L…

An integrated 63T punching machine with punching moulds creates the required connection and adjustment holes before roll forming. The complete line reaches a working speed of approximately 12 m/min, including punching and cutting when the product length is ≥6 m.

This makes the equipment suitable for continuous industrial production of warehouse rack uprights, heavy-duty shelving uprights, pallet rack columns, and customized storage rack profiles.

Production Process

Decoiling → Leveling → Servo Feeding → Hole Punching → Roll Forming → Cut to Length → Stacking

Main Machine Configuration

• Decoiler
• Leveler
• Servo Feeding System
• 63T Punching Machine
• Punching Mould
• Main Roll Forming Machine
• Automatic Cut-to-Length System
• Hydraulic System
• PLC Control System
• Stacking / Run-out Section

Technical Parameters

*Original specification states 12 m/min including punching and cutting when profile length is ≥6 m. Shelving Upright Roll Forming L…

Key Features & Advantages

Integrated Punching and Roll Forming

The production line combines servo feeding, hole punching, roll forming, and automatic cutting, reducing separate production processes and improving manufacturing efficiency.

63T Punching System

A 63-ton punching machine with dedicated punching mould is used to create the connection and adjustment holes required for shelving upright profiles.

17-Station Roll Forming

The 17-station forming system provides progressive forming of the upright profile for stable dimensions and continuous production.

Heavy-Duty Φ76 mm Shafts

The main forming shafts are manufactured from No. 45 forged steel with a diameter of Φ76 mm, suitable for processing 2–3 mm steel material.

Automatic Cut to Length

The automatic cutting system produces upright profiles according to the required production length.

Flexible Profile Customization

The line can be designed according to different rack upright drawings, profile dimensions, hole patterns, material thicknesses, and finished product lengths.

Custom Electrical Configuration

Standard electrical supply is 380V / 3Ph / 50Hz, while other electrical standards can be configured according to the destination market.

Applications

The machine is primarily used for producing upright profiles for warehouse shelving and storage racking systems. Your equipment document specifically identifies the upright as an important profile in the storage racking industry. Shelving Upright Roll Forming L…

Typical applications include:

• Selective Pallet Racking
• Warehouse Storage Racks
• Heavy-Duty Shelving
• Medium-Duty Shelving
• Industrial Storage Systems
• Logistics Warehouse Racking
• Factory Storage Racks
• Distribution Center Racking
• Commercial Storage Systems

Finished Profile

The Shelving Upright Roll Forming Machine produces perforated upright columns used as the main vertical structural members of storage rack systems.

According to customer requirements, the machine can be customized for different:

• Upright profile dimensions
• Steel thicknesses
• Hole shapes
• Hole pitches
• Profile lengths
• Connection structures
• Rack systems

Customization

JACK-AIVA can customize the Shelving Upright Roll Forming Machine according to customer profile drawings and production requirements.

Customization can include:

• Upright profile size
• Material thickness
• Punching hole shape
• Hole spacing
• Product length
• Forming station configuration
• Production speed
• Cutting system
• Electrical components
• Voltage and frequency
• Control system

For customized rack profiles, customers can provide profile drawings, dimensions, material specifications, and punching requirements for machine design.

FAQ

Q1: What profiles can this machine produce?

The machine is designed for manufacturing perforated upright profiles used in warehouse shelving, pallet racking, and industrial storage rack systems.

Q2: What material can the standard machine process?

The standard specification is designed for GI steel sheet and medium carbon steel sheet with σs ≤260 MPa.

Q3: What is the material thickness?

The standard machine specification is designed for 2–3 mm material thickness.

Q4: Does the machine include hole punching?

Yes. The standard line includes a 63T punching machine, punching mould, and servo feeding system for automatic hole punching before roll forming.

Q5: What is the production speed?

The specified working speed is approximately 12 m/min, including punching and cutting when the profile length is 6 meters or longer.

Q6: Can different upright profiles be produced?

Yes. The machine can be customized according to the customer's upright profile drawing, dimensions, hole pattern, material thickness, and production requirements.