Product Description

SC Box Beam Roll Forming Machine

The SC Box Beam Roll Forming Machine is a specialized production line designed for manufacturing SC box beams used in industrial storage and racking systems.

The complete production project consists of two main production units: an adjustable-width SC beam profile roll forming line and an SC box beam fastening machine.

One of the key advantages of this system is its adjustable profile width from 80 mm to 160 mm. Different beam widths can be produced on the same roll forming line without removing or replacing forming parts. The required width can be conveniently adjusted using the hand wheel. SC Box Beam Roll Forming Machine

The production line combines a decoiler, main roll forming machine, hydraulic tracking cutting system and box beam assembly machine to provide an efficient solution for continuous SC box beam production.

Production Process

Decoiling → Roll Forming → Cut-to-Length → Box Beam Assembly / Fastening → Finished Product

This is the production flow specified in the original machine document. SC Box Beam Roll Forming Machine

Key Features

• Designed for SC box beam production
• Adjustable profile width: 80–160 mm
• Multiple beam widths produced by one roll forming line
• No need to remove or replace forming parts when changing width
• Manual width adjustment by hand wheel
• Maximum working speed: 10–15 m/min
• Approximately 16 roll forming stations
• 7 flattening roller stations
• GCr15 forming rollers
• Roller hardness: HRC 56–58
• Φ70 mm 40Cr main shafts
• 11 kW main forming motor
• Suitable for Q195 and Q235 steel
• Standard forming thickness: 1.8 mm
• Chain transmission
• Hydraulic tracking cutting system
• Separate 4-station box beam fastening machine
• 5.5 kW fastening machine motor

Technical Parameters

Adjustable Width Design

A major advantage of the SC Box Beam Roll Forming Machine is its adjustable-width forming system.

The standard design supports box beam widths from:

80 mm → 160 mm

Different profile widths can be produced on the same production line without replacing the forming units.

Operators can adjust the required beam width through the manual hand-wheel adjustment system, reducing changeover time and making the line suitable for manufacturers producing multiple box beam sizes.

SC Box Beam Fastening Machine

After the individual beam profiles are formed and cut to length, they are assembled using a separate SC Box Beam Fastening Machine.

The fastening machine is designed to mechanically lock the two formed beam sections together to produce the completed box beam.

Fastening Machine Parameters

The original specification states that the separate assembly machine uses four stations to lock two pieces of beam, powered by one 5.5 kW motor, with a limit switch controlling the four stations forward or reverse. SC Box Beam Roll Forming Machine

Available Box Beam Profiles

The sample drawing on page 2 of the Word document shows several reference SC box beam configurations.

The production system can be designed according to the customer's required beam dimensions and profile drawings.

For new projects, customers should provide:

• Box beam profile drawing
• Required beam width and height
• Material grade
• Material thickness
• Required finished length
• Production capacity requirements

We can then configure the roll forming and fastening system according to the actual profile.

Machine Configuration

The complete SC box beam production solution mainly includes:

1. Decoiler
Feeds the steel coil continuously into the production line.

2. Main Roll Forming Machine
Progressively forms the steel strip into the required SC beam profile.

3. Adjustable Width System
Allows different beam widths from 80–160 mm to be produced on the same line.

4. Hydraulic Tracking Cutter
Cuts the formed profiles to the required finished length.

5. Box Beam Assembly / Fastening Machine
Uses four fastening stations to lock two formed beam sections into the completed box beam.

6. Electrical Control System
Controls and coordinates production-line operation.

Why Choose This Machine?

80–160 mm Adjustable Width

One production line can manufacture different beam widths within the designed range, improving production flexibility.

No Forming Parts Replacement for Width Changes

Different beam widths can be produced without removing or reinstalling forming parts. Width adjustment is performed through the hand-wheel system. SC Box Beam Roll Forming Machine

High Production Efficiency

The roll forming line reaches a maximum working speed of 10–15 m/min, excluding cutting time.

Heavy-Duty Forming Structure

The machine uses GCr15 forming rollers, Φ70 mm 40Cr main shafts and chain transmission for stable continuous production.

Integrated Box Beam Production

The solution covers profile forming, cut-to-length and final beam fastening instead of providing only the profile-forming section.

Customized Production Solution

Roll forming stations and coil width can be configured according to the customer's actual beam profile drawing.

Applications

The SC Box Beam Roll Forming Machine is suitable for manufacturing box beams used in:

• Warehouse storage rack systems
• Pallet racking systems
• Heavy-duty storage racks
• Industrial shelving systems
• Logistics warehouse racking
• Customized steel storage systems

FAQ

Q1: What beam widths can the machine produce?

The standard design supports 80–160 mm adjustable profile widths.

Q2: Can one machine produce different box beam widths?

Yes. This is one of the main advantages of this production line. Different beam widths can be produced on the same line without removing or replacing forming parts. SC Box Beam Roll Forming Machine

Q3: How is the beam width adjusted?

The profile width is adjusted manually through a hand-wheel adjustment system.

Q4: What material thickness can the machine process?

The provided specification is based on 1.8 mm Q195 or Q235 steel. SC Box Beam Roll Forming Machine

Q5: What is the production speed?

Maximum working speed is approximately 10–15 m/min, excluding cutting time.

Q6: How are the two beam profiles assembled?

A separate 4-station Box Beam Fastening Machine locks the two formed beam sections together.

Q7: Can the machine be customized?

Yes. The coil width and final machine configuration depend on the customer's profile drawing and production requirements.