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Telescopic Channel Roll Forming Machine
Created with Pixso. Φ36mm Forming Roller Shaft Custom Roll Forming Machine Featuring Durable CR12MOV Roller Material Ideal for Metal Forming

Φ36mm Forming Roller Shaft Custom Roll Forming Machine Featuring Durable CR12MOV Roller Material Ideal for Metal Forming

Detail Information
Customization:
Available According To Customer Specifications
Line Structure:
Portal-type Frame Style, A3 Steel
Main Motor:
3.5kw,
Cuttingmethod:
Hydraulic Cutting
Energy Power:
AC380V
Rollermaterial:
GCr15 Steel, Hardened And Ground
Forming Speed:
0-12 M/min
Roller Material:
CR12MOV, Quenching, Hardness HRC60-62º
Highlight:

CR12MOV roller forming machine

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custom roll forming shaft

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metal forming telescopic channel machine

Product Description

Product Description:

The Telescopic Channel Roll Forming Machine is a highly efficient and advanced piece of equipment designed to meet the diverse needs of modern manufacturing industries. This machine is engineered to produce high-quality telescopic channels with precision and consistency, making it an essential tool for businesses involved in metal forming and fabrication. Featuring an automatic roll forming process, this machine ensures smooth operation, reduced manual intervention, and enhanced productivity, positioning itself as a leading solution among Automatic Roll Forming Machines.

At the core of the Telescopic Channel Roll Forming Machine is its sophisticated PLC control system integrated with a user-friendly touch screen interface. This control system allows operators to easily manage and monitor the entire forming process, ensuring accuracy and repeatability in production. The touch screen interface simplifies the programming and adjustment of operational parameters, making it accessible even for operators with minimal technical expertise. This advanced control technology highlights the machine’s commitment to combining automation with ease of use, a hallmark of modern Angle Roll Forming Machine designs.

The machine operates on a standard voltage of 380V/50Hz, which is customizable to suit different regional power requirements and specific customer needs. This flexibility in voltage configuration ensures that the Telescopic Channel Roll Forming Machine can be seamlessly integrated into various production environments worldwide, without the need for extensive electrical modifications. Such adaptability further enhances its appeal as one of the most versatile Automatic Roll Forming Machines available on the market.

Durability and precision are paramount in the design of the Telescopic Channel Roll Forming Machine, particularly evident in its choice of roller material. The rollers are crafted from high-grade CR12MOV steel, which undergoes a rigorous quenching process to achieve a hardness level of HRC60-62º. This treatment ensures the rollers exhibit exceptional wear resistance and longevity, even under continuous operation and demanding manufacturing conditions. The superior quality of the rollers contributes significantly to the machine’s ability to produce consistent, high-quality channels with minimal maintenance requirements.

The structural integrity of the machine is guaranteed by its portal-type frame style constructed from robust A3 steel. This design provides exceptional stability and support during the forming process, reducing vibrations and enhancing the precision of the final product. The portal-type frame also facilitates easier maintenance and component replacement, ensuring minimal downtime and sustained operational efficiency. The combination of a strong frame and precise rollers makes this Angle Roll Forming Machine a reliable choice for heavy-duty industrial applications.

Customization is a key feature of the Telescopic Channel Roll Forming Machine, allowing it to be tailored according to specific customer specifications. Whether the requirements involve unique channel dimensions, special material types, or integration with other production line components, this machine can be adapted to meet those demands. The ability to customize the machine ensures that it aligns perfectly with the operational goals and production standards of each client, making it a truly versatile addition to any manufacturing facility.

In summary, the Telescopic Channel Roll Forming Machine stands out as a cutting-edge solution in the realm of metal forming technology. Its combination of a sophisticated PLC control system with a touch screen interface, customizable voltage options, durable CR12MOV rollers with high hardness, and a sturdy portal-type A3 steel frame ensures exceptional performance and reliability. As one of the premier Automatic Roll Forming Machines, it delivers precise, efficient, and customizable roll forming capabilities, making it an invaluable asset for industries requiring high-quality telescopic channels and angle roll forming solutions.


Features:

  • Product Name: Telescopic Channel Roll Forming Machine
  • Cutting Method: Hydraulic Cutting for precise and efficient operation
  • Main Motor: 3.5kw powerful motor ensuring stable performance
  • Control System: PLC Control with Touch Screen Interface for easy and intuitive operation
  • Roller Material: Made from GCr15 Steel, hardened and ground for durability and accuracy
  • Feeder: Servo Motor Driving; NCF-200 for smooth and reliable feeding process
  • Specialized for Carriage Board Roll Forming Machine applications
  • Also suitable for use as a Carriage Board Roll Forming Machine
  • Can be utilized in Corrugated Roll Forming Machine production lines

Technical Parameters:

Roller Material GCr15 Steel, Hardened And Ground
Control System PLC Control With Touch Screen Interface
Voltage 380V/50Hz (customizable)
Energy Power AC380V
Roller Material (Alternate) CR12MOV, Quenching, Hardness HRC60-62º
Cutting Method Hydraulic Cutting
Weight Around 5000 Kg
Line Structure Portal-type Frame Style, A3 Steel
Forming Speed 0-12 M/min
Customization Available According To Customer Specifications

Applications:

The Telescopic Channel Roll Forming Machine is an advanced piece of equipment designed to meet a variety of industrial needs with high precision and efficiency. This machine is widely used in producing components for ceiling systems, making it an essential tool in the manufacturing of ceiling roll forming machine products. Its ability to fabricate strong, durable telescopic channels ensures compatibility with modern construction requirements, particularly in suspended ceiling frameworks.

One of the primary application occasions for this machine is in the production of carriage boards. The Carriage Board Roll Forming Machine function allows manufacturers to create high-quality, customized carriage boards efficiently. These boards are integral in various structural and decorative applications, including partition walls and support structures in commercial and residential buildings. The robust construction of the machine, featuring a portal-type frame style made from A3 steel, guarantees stability and longevity, even under continuous production cycles.

Customization is a key attribute of this roll forming machine. Available according to customer specifications, it can be tailored to produce a wide range of profiles and sizes to meet specific project requirements. This flexibility makes it an ideal Customized Roll Forming Machine for industries that demand bespoke solutions, such as construction, automotive, and furniture manufacturing. The machine’s rollers are made from GCr15 steel, which is hardened and ground for exceptional durability and precision, ensuring consistent product quality over time.

In terms of production efficiency, the Telescopic Channel Roll Forming Machine excels with a capacity of up to 200,000 pieces per month. This high throughput is supported by an advanced hydraulic cutting method that ensures clean, accurate cuts without compromising speed. The integration of hydraulic cutting technology also reduces material waste and enhances overall operational efficiency, making it suitable for large-scale manufacturing environments.

Overall, the Telescopic Channel Roll Forming Machine is perfectly suited for a variety of production scenarios, including industrial manufacturing plants, custom fabrication workshops, and large construction projects. Its combination of customizable design, durable construction, and high production efficiency makes it a valuable asset for any business looking to produce ceiling, carriage board, or other specialized roll-formed products with precision and reliability.


Customization:

Our Telescopic Channel Roll Forming Machine offers customizable options to meet your specific production needs. Operating at a standard voltage of 380V/50Hz, the voltage can be adjusted according to your requirements. Equipped with a reliable hydraulic cutting method, this machine ensures precise and efficient cutting for your projects.

Powered by AC380V, the machine delivers consistent energy for optimal performance. We provide customization services tailored to your specifications, allowing you to configure the machine to best suit your production demands. With a high production efficiency of up to 200,000 pieces per month, it is ideal for large-scale manufacturing.

This versatile equipment is suitable for various applications, including Corrugated Roll Forming Machine processes and Gypsum Channel Roll Forming Machine operations. As part of our range of Automatic Roll Forming Machines, it guarantees automated functionality and excellent productivity for your manufacturing line.


Support and Services:

Our Telescopic Channel Roll Forming Machine is designed for high precision and efficiency in manufacturing telescopic channels used in various industrial applications. To ensure optimal performance and longevity of the machine, we provide comprehensive technical support and services.

Technical Support:

Our technical support team is equipped to assist with installation, commissioning, and troubleshooting of the Telescopic Channel Roll Forming Machine. We offer detailed guidance on machine setup, operation parameters, and maintenance procedures to help you achieve the best results.

Maintenance Services:

Regular maintenance is crucial for the smooth functioning of the roll forming machine. We provide scheduled maintenance services, including inspection, lubrication, parts replacement, and calibration to prevent downtime and extend the machine’s lifespan.

Training:

We offer training programs for operators and maintenance personnel to ensure they are proficient in handling the machine safely and efficiently. Training covers machine operation, safety protocols, routine maintenance, and troubleshooting techniques.

Spare Parts Supply:

To minimize downtime, we maintain a stock of genuine spare parts for the Telescopic Channel Roll Forming Machine. Our support team can assist in identifying and supplying the necessary components promptly.

Upgrades and Customization:

We provide options for machine upgrades and customization to meet evolving production requirements. Our engineers work closely with clients to implement enhancements that improve productivity and product quality.

After-Sales Service:

Our commitment to customer satisfaction extends beyond the sale. We offer ongoing after-sales support to address any issues, answer queries, and provide technical advice to ensure your operations run smoothly.


Packing and Shipping:

Product Packaging:

The Telescopic Channel Roll Forming Machine is carefully packaged to ensure it reaches the customer in perfect condition. The main components are wrapped with protective materials such as bubble wrap and foam to prevent any damage during transit. The machine is then securely placed in a sturdy wooden crate or reinforced steel frame to provide additional protection against shocks and vibrations. All packaging materials are chosen to withstand long-distance shipping and various weather conditions. Clear labeling with handling instructions and product details are affixed to the packaging for easy identification and safe handling.

Shipping:

We offer reliable shipping options for the Telescopic Channel Roll Forming Machine worldwide. The machine can be shipped via sea freight, air freight, or land transportation depending on the customer’s requirements and destination. Our logistics team coordinates carefully to ensure timely delivery and minimal transit time. Before shipment, the machine undergoes a thorough inspection and testing to guarantee it is in optimal working condition. Additionally, we provide all necessary documentation, including packing lists, certificates of origin, and shipping invoices, to facilitate smooth customs clearance and delivery.


FAQ:

Q1: What materials can the Telescopic Channel Roll Forming Machine process?

A1: The machine is designed to process various metal coils such as galvanized steel, stainless steel, and cold-rolled steel, typically within a thickness range of 0.5mm to 2.0mm.

Q2: What is the production capacity of the Telescopic Channel Roll Forming Machine?

A2: This machine can produce telescopic channels at a speed of up to 15 meters per minute, ensuring efficient and continuous roll forming for large-scale manufacturing.

Q3: How customizable is the Telescopic Channel Roll Forming Machine?

A3: The machine allows customization of channel dimensions, including width and height, by adjusting the roll sets. It can be tailored to meet specific design requirements of different telescopic channel profiles.

Q4: What kind of control system does the machine use?

A4: The machine is equipped with a PLC control system and a user-friendly touch screen interface, enabling precise control over the production process and easy parameter adjustments.

Q5: What are the main components of the Telescopic Channel Roll Forming Machine?

A5: The main components include decoiler, feeding system, roll forming stations, punching station, cutting device, and a finished product collection system, all integrated to ensure smooth and accurate production.